Gocator 4010

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Gocator 4010
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The Gocator 4010 is a high-speed, high-resolution 3D coaxial confocal sensor developed by LMI Technologies. Designed for shadow-free, high-precision inline inspection, it delivers outstanding measurement accuracy even on highly reflective and curved surfaces. With an ultra-fine X-direction resolution of 1.9 μm and a wide compatibility angle of up to ±85°, it is ideal for applications in semiconductor manufacturing, consumer electronics, and power battery production.
Category
Gocator 4000 - Coaxial Line Confocal Sensor
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Description

Gocator 4010 Product Parameters

 

Model

Gocator 4010

Brand

LMI

Sensor type

Confocal sensor

Data points

1920

Field of View FOV (mm)

3.5

Measurement range MR (mm)

1.05

Net distance (mm)

9.3±0.2

X-direction resolution (µ m)

1.9

Z-direction linearity (% of MR)

0.06

Z-direction repeatability accuracy (µ m)

0.12

Scanning rate/time

4.3 ~ 14 kHz

Maximum tilt angle (°)

45 ~ 85

Data interface GigE

GigE

Power supply

24 ~ 48 VDC,77W

Protection level

IP50

Mechanical dimensions

82 mm × 183 mm × 459 mm

Working temperature

+15℃ ~ +35℃

Weight

10.4 kg

 

Product feature of the Gocator 4010

 

1. Ultra-High Precision & High-Speed Scanning

Generates 1,920 data points per scanned contour, capturing fine details with exceptional clarity.

Fast scanning rate, ensuring real-time 3D measurement and inspection.

X-direction resolution of 1.9 μm, enabling ultra-precise feature detection.

2. Advanced Coaxial Optical Design

Shadow-free scanning, ideal for complex geometries and challenging materials.

Maximum tilt angle of ±85°, providing excellent adaptability for curved and inclined surfaces.

Superior performance on highly reflective materials, ensuring accurate measurement on metals, glass, and polished surfaces.

3. Versatile & Intelligent Inspection Capabilities

Accurately scans any material or part shape, making it suitable for diverse manufacturing applications.

Built-in 3D measurement and inspection software, simplifying integration and operation.

Seamless compatibility with automated production lines, enhancing efficiency in smart manufacturing.

 

Product application of the Gocator 4010

 

1. Semiconductor and Electronic Manufacturing

  • Wafer defect detection: Ultraviolet light can penetrate thin layer materials (such as photoresist), identify sub micron level surface defects or pattern distortions, and improve chip yield.
  • Microcircuit detection: used for detecting the quality of PCB solder joints, hidden cracks or contamination of micro circuits. UV light can avoid visible light reflection interference and accurately locate defects.
  • Packaging material analysis: detect the uniformity or bubbles of the packaging adhesive layer, and enhance the imaging contrast of organic materials with high absorption rate of ultraviolet light.

2. Materials Science and Coating Testing

  • Fluorescent material analysis: Excitation of the fluorescent properties of composite materials or biological samples for chemical composition identification or pollutant identification (such as oil stains and residual chemicals).
  • Coating thickness and uniformity: The penetration ability of ultraviolet light on coatings (such as UV curing adhesives) can be monitored in real-time to ensure thickness consistency during the coating process.

3. Precision machining and micro nano manufacturing

  • UV laser processing monitoring: In conjunction with UV lasers (such as 355 nm wavelength), real-time observation of the heat affected zone or deformation during micro processing (etching, drilling).
  • 3D printing tomography detection: utilizing the high resolution of ultraviolet light to detect the accuracy of printed structures layer by layer, avoiding interlayer misalignment or insufficient material curing.

 

Dimensions

 

product-920-395

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